[quote name='JBeattie' timestamp='1334321508' post='36147']
Ok so had service brake booster come up a while ago. Before going to Cuba brakes got really soft so got booster from wreckers we put it in, now the problem is as follows.
I had no pedal pressure before we started now I have pressure (resistance) from booster in pedal but no brakes!!!
So put a master in it yes bench bleed it then we did a 4 wheel gravity bleed of all lines and service to braking system!!!
There is no air in lines we bleed brake lines twice to make sure!!
However there was air in the power steering as that is what powers the booster.
Now that being said I just found out there is a recall on my 03 as follows:
Description of Recall:
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
Action Needed To Fix It:
DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.
I am going to call GM today to see if this was ever done but if it was anyone got any hints that we might have missed?
Cheers
John
[/quote]
Did you make sure the push rod length was the same prior to putting in the hydro boost unit? when you gravity bleed system, did you just open the bleeders and drain?
My preference is to pressure bleed by foot ,just making sure the person applying the brakes only does half pedal applies so the master cylinder is not jeopardized. <img src='http://www.canadianhummerclub.com/forum ... #>/c-n.gif' class='bbc_emoticon' alt=':coffeenose:' />
Hydra Boost System
- Roy
- CHC Trail SuperGuide
- Posts: 1933
- Joined: Tue Dec 29, 2009 8:21 pm
- Location: Stratford,Ontario
Re: Hydra Boost System
99 Wagon
5.9 Cummins 12 valve mech. Stocking most parts to fix your H1
41.5-13.5 R16.5 Pitbull Rockers,
Auburn lockers front and rear
Full custom underbody protection
3" body lift
4" side rock tubes
12100 rear cv shafts
5.9 Cummins 12 valve mech. Stocking most parts to fix your H1

41.5-13.5 R16.5 Pitbull Rockers,
Auburn lockers front and rear
Full custom underbody protection
3" body lift
4" side rock tubes
12100 rear cv shafts
519-272-1761 
<p style="text-align:center;"> 
- dwaxman1
- CHC Trail Guide
- Posts: 957
- Joined: Wed Dec 09, 2009 6:20 pm
- Location: , Ontario
- johnnyspikesH3
- CHC Trail Guide
- Posts: 671
- Joined: Thu Mar 17, 2011 4:41 pm
- Location: MISSISSAUGA ,ONTARIO
Re: Hydra Boost System
Yup we tried .. I will be up this week .
<p>2014 JKU SAHARA , 3.6L AUTO ,4 INCH PRO COMP STAGE ONE WITH MX6 SHOCKS AND PC DUAL STABILIZERS, PRO COMP ADJUSTABLE TRACK BAR,RUBICON EXPRESS DROP CONTROL ARM BRACKETS 35.12.50-17 FIERCE ATTITUDE, 17x9 PRO COMP 7031 WHEELS,KC 6 INCH AND 5 INCH LIGHTS AND BRACKETS, WARRIOR REAR TIRE SPACER , SMITTYBILT SEAT COVERS. ROUGH COUNTRY STUBBY BUMPER , SMITTYBILT 10,000LB X20 WINCH, COAST FRONT DRIVE-SHAFT, DYNOMAX CAT BACK EXHAUST
- s0ulst3al3r
- CHC Trail Guide
- Posts: 521
- Joined: Mon Feb 22, 2010 12:19 am
Re: Hydra Boost System
Im sure you have seen this already but if not , may help ..
http://www.scribd.com/doc/6829161/Opera ... HYDROBOOST
http://www.scribd.com/doc/6829161/Opera ... HYDROBOOST
Lifted , locked and ready to rock!
2005 H2 SUT - 2007 Chopper
✯☠✯
2005 H2 SUT - 2007 Chopper
✯☠✯