Ok, sooo since I have time, I'm under my truck today and ugggg, noticed the top steering box bolt was half way out, I had a wired hit the head or I'm sure would have fallen,.,,
Now I stuck a screw driver inside and thinking the box itself is threaded? I took the washer off the top of my broken bolt and only stuck out the width of the washer ,
Does this mean I have to remove the box?? Then drill and tap? Or any other ways yours can think of?
Basically so you can picture the bolt snapped in the middle of the threaded area
Update, I'm gonna pop off the box to replace the bolts ,but what size/thread would that be? I want to get some good grade ones
I figure it's best t have bolts in hand before I attempt to remove, hehe
Steering box top bolt snapped
- Monk
- CHC Trail SuperGuide
- Posts: 1232
- Joined: Mon Oct 01, 2012 10:36 am
- Location: Ontario
Steering box top bolt snapped
Last edited by Monk on Mon Feb 22, 2016 1:55 pm, edited 1 time in total.
96 HMC4
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
- Monk
- CHC Trail SuperGuide
- Posts: 1232
- Joined: Mon Oct 01, 2012 10:36 am
- Location: Ontario
Re: Steering box top bolt snapped
Well, wham bam, Roy's shop has them ,and on way to me as we speak, one stop shopping, he has many parts on hand,,,,,, bam
Last edited by Monk on Mon Feb 22, 2016 7:32 pm, edited 1 time in total.
96 HMC4
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
- ddgermann
- CHC Pilot
- Posts: 299
- Joined: Sat Jun 15, 2013 11:07 pm
- Location: Edmonton
Re: Steering box top bolt snapped
I am sure Roy has this fixed already but Just in case...
Good luck Monk
Good luck Monk
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1999 H1 HMC4 (black on black)
Hummer: from The Century Dictionary and Cyclopedia. n.[font=inherit;font-size:.9em;font-style:inherit;font-weight:inherit] "One who, or that which excels in any quality, especially in general energy or speed."[/font]
Hummer: from The Century Dictionary and Cyclopedia. n.[font=inherit;font-size:.9em;font-style:inherit;font-weight:inherit] "One who, or that which excels in any quality, especially in general energy or speed."[/font]
- Monk
- CHC Trail SuperGuide
- Posts: 1232
- Joined: Mon Oct 01, 2012 10:36 am
- Location: Ontario
Re: Steering box top bolt snapped
Thank you !! I was more in shocked the damn thing broke,..., but soon arrives I'll put box back in, , darn things heavy...
Last edited by Monk on Mon Feb 22, 2016 7:34 pm, edited 1 time in total.
96 HMC4
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
- whitehumh2
- CHC Trail SuperGuide
- Posts: 4529
- Joined: Tue Jul 04, 2006 11:47 pm
- Location: Lachine, Quebec
Re: Steering box top bolt snapped
Did you get the 4th bolt upgrade???
If not call him back and get that on the way to you as well!
If not call him back and get that on the way to you as well!
<p class="bbc_center">1 - There is a time for everything,
and a season for every activity under the heavens:
3b - a time to tear down and a time to build,
5 - a time to scatter stones and a time to gather them,
Ecclesiastes 3:1,3b&5a
and a season for every activity under the heavens:
3b - a time to tear down and a time to build,
5 - a time to scatter stones and a time to gather them,
Ecclesiastes 3:1,3b&5a
- Monk
- CHC Trail SuperGuide
- Posts: 1232
- Joined: Mon Oct 01, 2012 10:36 am
- Location: Ontario
Re: Steering box top bolt snapped
Well an update, on the weekend was decent weather soooo I figured crawl under and remove the steering box as I needed bolts,
1 bolt was broke/missing and I broke another bolt .... Internally after that 2nd bolt broke I went insane, hehe
I dropped pitman arm and , took a deep breath in relief, THEN I had to disconnect the steering shaft (was a pain but went decent )
Now she's dangling by the hoses, WELL, my luck they were seized to box, I blasted with liquid wrench waited next day and still end up breaking it,, but I brought my box to a close a Canadian tire ( they are near me) to remove the bolts in the casting , they got the bolts out and replaced my hose end and actually had bolts in stock for the box .,... So I was able to just do up..., I realized I'm so not equipped yet, tool wise,..,
While under there I realized I'll need front pads soon,
1 bolt was broke/missing and I broke another bolt .... Internally after that 2nd bolt broke I went insane, hehe
I dropped pitman arm and , took a deep breath in relief, THEN I had to disconnect the steering shaft (was a pain but went decent )
Now she's dangling by the hoses, WELL, my luck they were seized to box, I blasted with liquid wrench waited next day and still end up breaking it,, but I brought my box to a close a Canadian tire ( they are near me) to remove the bolts in the casting , they got the bolts out and replaced my hose end and actually had bolts in stock for the box .,... So I was able to just do up..., I realized I'm so not equipped yet, tool wise,..,
While under there I realized I'll need front pads soon,
96 HMC4
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
Optimizer N/A
Super Swamper IROKS 39.5x13.5x 16.5
- ddgermann
- CHC Pilot
- Posts: 299
- Joined: Sat Jun 15, 2013 11:07 pm
- Location: Edmonton
Re: Steering box top bolt snapped
Stop going under there!
Next will be rotors...that caliper seems stiff to open...maybe a seal or 2... hmmm those ujoints maybe need changing... maybe the center bearing carrier is getting old...damn twisted the bolt off removing the undercarriage protection...that needs to be cleaned up and maybe a little paint.... etc....etc....etc...etc
Next will be rotors...that caliper seems stiff to open...maybe a seal or 2... hmmm those ujoints maybe need changing... maybe the center bearing carrier is getting old...damn twisted the bolt off removing the undercarriage protection...that needs to be cleaned up and maybe a little paint.... etc....etc....etc...etc

1999 H1 HMC4 (black on black)
Hummer: from The Century Dictionary and Cyclopedia. n.[font=inherit;font-size:.9em;font-style:inherit;font-weight:inherit] "One who, or that which excels in any quality, especially in general energy or speed."[/font]
Hummer: from The Century Dictionary and Cyclopedia. n.[font=inherit;font-size:.9em;font-style:inherit;font-weight:inherit] "One who, or that which excels in any quality, especially in general energy or speed."[/font]
- ddgermann
- CHC Pilot
- Posts: 299
- Joined: Sat Jun 15, 2013 11:07 pm
- Location: Edmonton
Re: Steering box top bolt snapped
Stop going under there!
Next will be rotors...that caliper seems stiff to open...maybe a seal or 2... hmmm those ujoints maybe need changing... maybe the center bearing carrier is getting old...damn twisted the bolt off removing the undercarriage protection...that needs to be cleaned up and maybe a little paint.... etc....etc....etc...etc
Glad to hear you battled and got your steering gear sorted out Monk.
Next will be rotors...that caliper seems stiff to open...maybe a seal or 2... hmmm those ujoints maybe need changing... maybe the center bearing carrier is getting old...damn twisted the bolt off removing the undercarriage protection...that needs to be cleaned up and maybe a little paint.... etc....etc....etc...etc

Glad to hear you battled and got your steering gear sorted out Monk.
1999 H1 HMC4 (black on black)
Hummer: from The Century Dictionary and Cyclopedia. n.[font=inherit;font-size:.9em;font-style:inherit;font-weight:inherit] "One who, or that which excels in any quality, especially in general energy or speed."[/font]
Hummer: from The Century Dictionary and Cyclopedia. n.[font=inherit;font-size:.9em;font-style:inherit;font-weight:inherit] "One who, or that which excels in any quality, especially in general energy or speed."[/font]
- Roy
- CHC Trail SuperGuide
- Posts: 1933
- Joined: Tue Dec 29, 2009 8:21 pm
- Location: Stratford,Ontario
Re: Steering box top bolt snapped
I agree, stop looking for trouble, that's my job! 

99 Wagon
5.9 Cummins 12 valve mech. Stocking most parts to fix your H1
41.5-13.5 R16.5 Pitbull Rockers,
Auburn lockers front and rear
Full custom underbody protection
3" body lift
4" side rock tubes
12100 rear cv shafts
5.9 Cummins 12 valve mech. Stocking most parts to fix your H1

41.5-13.5 R16.5 Pitbull Rockers,
Auburn lockers front and rear
Full custom underbody protection
3" body lift
4" side rock tubes
12100 rear cv shafts
519-272-1761 
<p style="text-align:center;"> 