[quote name='MUTAINT' timestamp='1344226079' post='39368']
SUGAR, sorry bro but I have to disagree on something posted. All H3 and H3Ts without the Adventure Package or the OffRoad Package came with cast Aluminum fornt differentials from 2006-2010. Only the 08-10 H3/H3T Alphas(V8s)regardless of the addition of the OffRoad Package or not and 09-10 H3/H3Ts with the I5 AND the Adventure Package (I5) came with the Cast Iron front diff. <img src='
http://www.canadianhummerclub.com/forum ... >/wink.gif' class='bbc_emoticon' alt=';)' />
shotgun-cam, I don't know you but it seems some incorrect info was passed on to you. The plastic shift fork issue was limited to 06 and early 07 H3s. The shift fork would break off or crack one of the arms which would not allow it to fully shift in and out of 4HI, 4HI Lock and 4LO. After mid-year 07 the Shift fork as replaced on ALL H3s regardless of which transfer case it had with an upgraded aluminum fork. So mid-year 07-10 H3/H3Ts ALL had the Aluminum forks.
To the OP (WIBS), the transfer case on the Adventure/OffRoad package in not any stronger or heavier duty. It does have a greater gear ratio in 4LO (4.03 to 1 VS 2.64 to 1 on the non-Adventure/OffRoad). The Adventure/OffRoad package also included different tune to the shocks. Overall the BW-4493 or NR4(2.64:1) & BW-4494 or NR6(4.03:1) are pretty darn reliable right out of the box. Sure some are bad right from the factory, but that can be said with any part.
I have included a year by year breakdown of info I have compiled over the years of HUMMER ownership and HUMMER obsession. If anyone has any info they think could be added free to PM me.
I hope this helps some.
Option Packages:
2006 H3
Base-Cloth/standard radio/Black accents / 265/75R16(32”)
Adventure-Cloth/Black accents/4:1 transfer case/Rear Locker/ 285/75R16(33”)
Lux-Leather/Chrome
Option Package Combinations:
Base w/Adventure, Lux w/Adventure
2007 H3
Base Engine 3.7L I5
Option Packages:
Base-Cloth/standard radio/Black accents/ 265/75R16(32”)
Adventure-Cloth/Black accents/4:1 transfer case/Rear Locker/ 285/75R16(33”)
Lux-Leather/Chrome
Option Package Combinations:
Base w/Adventure, Lux w/Adventure
2008 H3
Base Engine 3.7L I5 Optional Engine: 5.3L V8 (Alpha only)
Option Packages:
Base-Cloth/standard radio/Black accents/ 265/75R16(32”)
Adventure-Cloth/Monsoon radio/Black accents/4:1 transfer case/Rear Locker/ 285/75R16(33”)
Lux-Leather/Chrome/Monsoon radio
H3X-Leather/Chrome/18" wheels/Monsoon/Square Chrome Brushguard/ 265/65R18(32”)
Alpha-Leather/Chrome/Monsoon radio/Cast Iron Front Diff
OffRoad(only on Alpha) -4:1 transfer case/Rear Locker / 285/75R16(33”)
Option Package Combinations:
Base w/Adventure, Lux w/Adventure, Alpha/OffRoad
2009 H3 & H3T
Base Engine 3.7L I5 Optional Engine: 5.3L V8 (Alpha and Championship Edition only)
Option Packages:
Base-Cloth/standard radio/Black accents/ 265/75R16(32”)
Adventure- Cloth/Monsoon radio/Black accents/4:1 transfer case/Front & Rear Locker//Cast Iron Front Diff/ 285/75R16(32”)
Lux-Leather/Chrome/Monsoon radio
H3X-Leather/Chrome/18" wheels/Monsoon/Square Chrome Brushguard/ 265/65R18(32”)
Championship Edition- V8, Cloth/Monsoon/Red Shocks and Brake Calipers/Hood Sticker/ 285/75R16(33”)
Alpha-Leather (Cloth optional on H3T)/ Chrome (Black optional H3T)/Monsoon radio/Cast Iron Front Diff
OffRoad(only on Alpha)-4:1 transfer case/Front & Rear Locker/ Cast iron front diff/ 285/75R16(33”)
Option Package Combinations:
Base w/Adventure, Lux w/Adventure, Alpha/OffRoad, H3X/Alpha, Championship Edition, Championship Edition/Chrome Package, Alpha/Base(H3T only)
2010 H3 & H3T
Base Engine 3.7L I5 Optional Engine: 5.3L V8 Flex Fuel (Alpha only)
Option Packages:
Base- Cloth/standard radio/Black accents/ 265/75R16(32”)
Adventure- Cloth/Monsoon radio/Black accents/4:1 transfer case/Front & Rear Locker/ /Cast Iron Front Diff
Lux- Leather/Chrome/Monsoon radio
Alpha-Cloth (Leather optional)/ Black Accents (Chrome optional)/Monsoon radio
OffRoad(only on Alpha)-4:1 transfer case/Front & Rear Locker/ Cast iron front diff/ 285/75R16(33”)
Option Package Combinations:
Base w/Adventure, Lux w/Adventure, Alpha/OffRoad, Alpha/Base(H3T only)
[/quote]
Sorry to say that atleast some 08 alpha's ( Rhino was new on road Nov 07 so is an early build 08) got the plastic fork I was actually shown both original and 1st rebuild deformed units from Rhino as well as the other damaged parts. On second rebuild we were informed that GM had replaced the fork as well as other components with later model parts ( metal fork was one of these )