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Turbo to y pipe seal 2002 6.5 td

Posted: Thu Oct 12, 2017 4:58 pm
by DerekCanuck
Wondering if some has experience changing the seal on the cold side of the turbo where it meets the y pipe, I can't quite get it up high enough to clear the turbo and slide it out from under the A pillar, wondering if the body has to come up and if so how much?
 
Update, ok, from my service manual it states pull the turbo and this should expose the seal, bad thing is then I need more gaskets...lol... going to see if I can find the dimensions for the o ring part # 5745167 and see if available locally.
 
If I can raise the body an inch or two it would save pulling the turbo.. Worst part of the job is getting the doghouse cover in and out, pretty tight fit with the wiring harness.

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Fri Oct 13, 2017 4:34 pm
by whitehumh2
Be Thankful it is not an Alpha!!! Those are very *FUN* to work on!!!

Btw, on a H1 with a 2 inch body lift you can do this job and many others with ease!

And yes getting the doghouse to clear the harness is no joking matter!

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Mon Oct 16, 2017 8:52 am
by Roy
Jack the front of body till the wheels are just touching. This should give you enough room.
size 408 viton seal. Outer seals are from a  GM 6.5 van body..dealer order in part

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Tue Oct 17, 2017 8:51 am
by DerekCanuck
Sorry just to clarify, jack the body without releasing the two front body mount bolts?

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Tue Oct 17, 2017 9:03 am
by Roy
try it that way, then if needed, loosen the front mounts. There should be about 1/2 movement in the bushings from down weight to up lift.
Its worth the effort

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Fri Oct 27, 2017 1:18 pm
by Roy
Well, did it work?????

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Sun Oct 29, 2017 5:32 am
by DerekCanuck
Had to go back to work

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Sun Dec 24, 2017 10:57 am
by Roy
Now how did you get the room?? Very curious . Loosen bolts or just jack it up??

Re: Turbo to y pipe seal 2002 6.5 td

Posted: Sun Dec 24, 2017 1:56 pm
by Monk
Lol, curious myself, seems like a bear of an area