Fuel Tank Selector Valve Replacement
Posted: Mon Aug 26, 2019 10:38 am
Not so much a question but more so a write-up that hopefully can save my fellow Hummer(H1) enthusiasts some money.
So since I put my truck back on the road on the July 1st long weekend, I have been stuck in Aux Tank mode which can by a PITA with how often you need to stop at the fuel stations.
I looked up the price for a new fuel selector valve from various hummer parts sources online and was surprised by the $400-$800 USD price tag on the part. I did some cross reference and found this guy on Amazon for much less:
https://amzn.to/2HoVrMo
UPDATE: Seems as though some are having issues with the Amazon Part failing, they have recommended either the OEM AM General Part or if you still want to be budget friendly then the Dorman Part:
https://amzn.to/34uJ5AT
I showed Roy and he says it looks good, so I placed the order.
NOTE: Please make sure to disconnect the battery before pulling the old one off.
When it arrived, I pulled off the old one and put them side by side and sure enough all looks good.
Don't mind the orange/yellow protectors/covers.
Please note when taking off the old fuel lines you need to remember where they go on the unit, since how the hoses are routed their location in terms of front/back or out is pretty self explanatory however the top/bottom(source/return) is where you will get mixed up. To solve this I simply put a zip tie around each bottom hose so I could distinguish between them.
Also I originally was being very careful with the clips as not to break them and be able to reuse them, however after getting 5 off flawlessly the last one(of course) gave issues and I ended up breaking it.. While looking them up online to source them out I found that it was recommended to replace them anyways. So I ordered a set found here:
https://amzn.to/2HrxOm7
Make sure you get these clips and not the Ford/GM clips since they will NOT work.
To reinstall the hoses you simply add the clips first then push onto the valve until they click.
The removal/install was pretty easy, removal would have went better if I would have just used a screwdriver to pop all of the clips off not worrying about breaking them.
Here is the new unit all installed.
Please note doing this job, you WILL get diesel on you, you WILL also need to purge the fuel system of air, make sure you do so both with Main tank selected and Aux tank selected since the lines before the valve will have air in them.
The unit sits ontop of the frame rail so it does make it a bit difficult to get to the clips especially if you have bigger paws like I do but still very much doable.
So since I put my truck back on the road on the July 1st long weekend, I have been stuck in Aux Tank mode which can by a PITA with how often you need to stop at the fuel stations.
I looked up the price for a new fuel selector valve from various hummer parts sources online and was surprised by the $400-$800 USD price tag on the part. I did some cross reference and found this guy on Amazon for much less:
https://amzn.to/2HoVrMo
UPDATE: Seems as though some are having issues with the Amazon Part failing, they have recommended either the OEM AM General Part or if you still want to be budget friendly then the Dorman Part:
https://amzn.to/34uJ5AT
I showed Roy and he says it looks good, so I placed the order.
NOTE: Please make sure to disconnect the battery before pulling the old one off.
When it arrived, I pulled off the old one and put them side by side and sure enough all looks good.
Don't mind the orange/yellow protectors/covers.
Please note when taking off the old fuel lines you need to remember where they go on the unit, since how the hoses are routed their location in terms of front/back or out is pretty self explanatory however the top/bottom(source/return) is where you will get mixed up. To solve this I simply put a zip tie around each bottom hose so I could distinguish between them.
Also I originally was being very careful with the clips as not to break them and be able to reuse them, however after getting 5 off flawlessly the last one(of course) gave issues and I ended up breaking it.. While looking them up online to source them out I found that it was recommended to replace them anyways. So I ordered a set found here:
https://amzn.to/2HrxOm7
Make sure you get these clips and not the Ford/GM clips since they will NOT work.
To reinstall the hoses you simply add the clips first then push onto the valve until they click.
The removal/install was pretty easy, removal would have went better if I would have just used a screwdriver to pop all of the clips off not worrying about breaking them.
Here is the new unit all installed.
Please note doing this job, you WILL get diesel on you, you WILL also need to purge the fuel system of air, make sure you do so both with Main tank selected and Aux tank selected since the lines before the valve will have air in them.
The unit sits ontop of the frame rail so it does make it a bit difficult to get to the clips especially if you have bigger paws like I do but still very much doable.