The horibble noise upfront was caused by the Lower Control Arm Bolt rubbing against the wheel! It backed off when I accelerated and rubbed when I decelerated...lol. Anyways, a quick easy $100 fix...but not warrantable.
The really cool news is he checked out rest of front end and all 4 ball joints are worn and will be replaced with Heavy Duty Ball Joints - and IS warrantied